British manufacturers can compete if they reduce and manage costs accurately says IT head at Hansatech EMS

A year ago taking office Prime Minister David Cameron said the Conservative-led Coalition government was going to "rebalance" the British economy, which he described as being over-reliant on sectors such as finance. Cameron told an audience in Yorkshire that his government would back manufacturing in sectors such as aerospace and green energy as well technology, giving "manufacturing another chance in this country...by getting the infrastructure right". In his March 2011 budget Chancellor of the Exchequer George Osborne said his changes to business taxation was "a budget for making things, not making things up".

Political rhetoric is all well and good, but for the British manufacturing sector to really compete, it is going to take a bit more than slick words from those who in the past did more to damage manufacturing than any previous legislator. Manufacturing is a competitive sector and one that it is truly global, therefore companies based in Britain will need to be efficient in all their processes to ensure that they can win deals that of late have defaulted to Eastern Europe, Asia and now the BRIC economies.

In Poole, Dorset one company is demonstrating that manufacturing survives and is in fact growing and in no small part because the company relies on good information management and has made some strong strategic IT decisions. Hansatech EMS is a contract electronics manufacturer building circuit boards for original equipment manufacturers (OEM). It specialises in radio frequency equipment that is used in mobile telecommunications and specialist vehicle tracking devices that public transport and freight companies increasingly opt for.

In recent years the company has also expanded its operations to include a consultancy arm that carries out project management for manufacturers who are looking to take costs out of their manufacturing processes.

"We are seeing a lot of ideas coming through at the moment," says Steve Ching, head of IT at Hansatech. "There are still a tremendous amount of ideas coming out of the UK. Designers are looking for advice on how to actually make the devices they have conceived, so we have become a manufacturer and professional services organisation.

"There are also a couple of places in the UK that are outsourced design providers and then they work with us to take a product out into the market," Ching says. One example the company became involved in recently was a new technology for deep cleaning hospital wards. Hansatech worked with the inventor to produce 10 to get out into the market to gauge interest.

"We are now looking into taking costs out and getting it out into the market," he says.

Ching explains that electronics manufacturers are a demanding customer base for any manufacturer. "One customers offers the challenge of placing an order, getting the materials in, build the product, ship and bill the customer in eight days. There are some extremely short lead times for us to engineer and ship within," he says.

Poole is a hub for specialist manufacturing and engineering in the UK, acting as home to Sunseeker, the luxury yacht and powerboat manufacturer as well as the European arm of Penske motorsport which has built F1 and Indy 500 single-seater racing cars. Ching is upbeat about the prospects for manufacturing.

"Work is coming back to the UK we have recently won some business from Poland because of the costs of transport at the moment. The price of fuel has had an immediate effect, although there is a cost to us for the components we bring in.

"Realising the development and technology and how to use them is core to the UK, there is a huge opportunity to develop products that are used in other devices. It is quite exciting in the UK at the moment."

Hansatech is benefiting as a manufacturer not only because of the wider economic changes the world is going through as a result of unrest in oil producing nations, but also because it is an efficient organisation that can compete. It operates as close to a lean operation as possible. On a tour of the specialist factory floor Ching points out how small – intentionally – the stock area of the Dorset company is, with little in the way of raw materials or finished product awaiting customers or time on the production line. To achieve this Hansatech has been, like most manufacturers on an enterprise resource planning (ERP) technology journey. The most recent chapter of this journey involved a new ERP system being integrated into the business just as the company carried out a management buy-out and went it alone after having been part of a larger organisation.

Hansatech has opted for the Epicor 9 ERP platform and its integration has, Ching says, played a significant part in optimising the way the company operates.

"Some of our customers are multiple customers via different project teams acquiring our products. Our engineers structure their materials requirement in the way they want to build a product. That is not always the best materials management method for the business to know what materials it has in," he explains of why Hansatech needed an ERP that looked across the business and served the needs of engineers building products to a tight deadline and a business trying to operate at a good margin.

"Epicor has allowed us to do that," he says. Ching demonstrates the busy interface of the application, which divides the business up into standard manufacturing job areas such as sales, product management, materials management and shipping. These are the standard parts of a business and the Epicor system.

"Having these as standard parts to the software saved us a huge amount of time because it works the way we do. Having worked with other ERPs, working the way a business does sound obvious, but you wouldn't believe the number of ERP systems that do not."

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